DKO974|DKO976燃油燃烧器控制器(Satronic)

产品概述

合肥市霖胜热能设备有限公司是一款广泛应用于工业锅炉、热水锅炉、热风炉等热能设备的DKO974燃烧器。该产品采用先进的燃烧技术,具有燃烧效率高、氮氧化物排放低、运行稳定可靠等特点,功率范围覆盖多种供热需求。我们提供该型号燃烧器的选型咨询、配件供应及安装调试服务,欢迎电话或微信联系。

DKO974|DKO976燃油燃烧器控制器(Satronic)
DKO974|DKO976燃油燃烧器控制器

品牌:Satronic - Honeywell

产地:美国

 产品介绍
DKO974/976 - Oil Burner Safety Control

For 1- or 2-stage oil burners up to 30 kg/h throughput and intermittent operations with or without oil preheating

Flame detection:

- Photoresistor MZ 770 S

- Infrared-flicker detector IRD 1010

- UV flame sensor sensor UVD 970

he microprocessor- based programming sequence ensures extremely stable timings independent of voltage variations, ambient temperature and/or switch-on cycles. The built-in information system not only provides a continuous monitoring of the actual state of the box (very helpful especially for monitoring the start-up phase) but also informs about the cause of a possible lock out. The lock out cause is stored in such a way that it can be retrieved even after a power failure.

The control box is designed for maximum safety in case of fluctuations in the voltage supply. If the mains voltage drops below the permitted level, operation is interrupted and the control box automatically prevents the start sequence from being repeated. In this way, the safety of the system is not put at risk by a drop in the mains voltage. This low-voltage protection works not only during start-up but also permanently during operation.

 型号表
DKO974 1-stage operation with release thermostat
DKO976 2-stage operation with release thermostat
DKO974N 1-stage operation without release thermostat
DKO976N 2-stage operation without release thermostat

燃烧器常见故障及维修

燃烧器燃气压力异常——供气压力超出额定范围触发压力开关保护

具体表现:燃烧器运行时燃气进口压力超出设备允许范围,高压或低压开关动作触发保护停机,控制器显示燃气压力故障代码,燃烧器无法正常工作。

故障原因:区域燃气调压站故障导致管网供气压力异常(正常中压管网应为0.1-0.4MPa,低压管网为2-4kPa);燃烧器前端燃气过滤器堵塞导致流通阻力增大,实际进气压力降低;燃气压力开关内部膜片老化或弹簧疲劳导致设定值漂移,正常压力下误动作;用气高峰期管网供气能力不足,多台设备同时用气导致压力骤降;燃气减压阀/调压器膜片破损或调节弹簧失效,无法稳定输出压力。

维修说明:用标准压力表直接测量燃烧器燃气进口压力,与控制器显示值对比确认压力开关状态;拆下燃气过滤器检查滤芯堵塞程度,压差超过0.5kPa时清洗或更换滤芯;用标准压力源校准压力开关,调整高压/低压设定值至设备额定范围(高压开关通常设定为额定压力的1.2倍,低压开关为额定压力的0.8倍);检查减压阀/调压器工作状态,输出压力波动超过±10%时检修或更换阀芯;与燃气公司联系确认管网供气压力是否正常。

燃烧器风机故障——风机不转或转速不足导致无法建立风压

具体表现:燃烧器启动后风机不转动或转速明显低于额定值,无法建立启动所需的风压,风机压力开关不动作,控制器报风机故障或风压不足故障,燃烧器无法进入点火程序。

故障原因:单相电风机的启动电容容量衰减导致启动力矩不足(电容老化容量下降30%以上);风机电机绕组绝缘老化或烧毁导致缺相运行(三相风机);风机轴承缺油或损坏导致转动阻力增大,风叶卡死;供电电源缺相或电压低于额定值85%;风门挡板机构卡滞在关闭位置或开度过小。

维修说明:检查电源供电是否正常,三相风机确认三相电压平衡且不低于360V,单相风机确认电压不低于200V;用万用表电容档检测启动电容容量,与额定值偏差超过±10%时更换;测量电机三相绕组电阻,偏差超过5%或绝缘电阻低于1MΩ时更换电机;手动盘车检查风机转动是否灵活,轴承有异响时更换轴承并加注高温润滑脂;检查风门挡板连杆机构是否灵活,清除积灰后加注润滑油。

燃烧器噪音过大——运行中产生异常轰鸣声、啸叫声或震动

具体表现:燃烧器运行时产生异常噪音,包括低沉的轰鸣声、高频的啸叫声或机械震动声,噪音水平超过75分贝(dB),影响操作人员工作和周边环境。

故障原因:燃烧头与炉膛接口不匹配导致气流扰动产生共振噪音;风机叶轮磨损或不平衡引起周期性震动和呼啸声;燃烧器底座安装螺栓松动,运行中产生机械共振;烟道支撑不足或膨胀节老化导致热膨胀时产生应力噪音;燃料雾化不良(燃油颗粒过大)导致燃烧爆燃产生脉冲噪音。

维修说明:检查燃烧头法兰与炉膛对接情况,确保同轴度偏差小于2mm,必要时加装柔性连接密封垫片;拆下风机叶轮检查磨损情况,做动平衡测试,不平衡量应小于G2.5级标准;紧固燃烧器所有安装螺栓,在底座加装橡胶减震垫;检查烟道支撑和膨胀节状态,增加中间支撑架减少震动;检查燃油喷嘴雾化质量,更换磨损喷嘴确保雾化锥角正常。

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